PRODUCTION PROCESS

EQUIPMENTS

OUR PRODUCTION TOOLS

ENGINEERING OFFICE

– 8 CAO-FAO posts

FABRIC CUTTING PROCESS

– 3 ZUND cutting machines

2 additional machines in 2024.

DRAPING PROCESS

– 78 draping workstations industrie 4.0 with pointing to guarantee 100% traceability
of operations carried out (draping, compacting, vacuuming, etc.)


– 20 additional workstations in 2024.

POLYMERISATION PROCESS

– 2 AUTOCLAVES – 2000 x 4000mm – 6 bars / 200°C


– 1 AUTOCLAVE – 2600mm x 8000mm – 6 bars / 200°C


– 1 additional AUTOCLAVE – 2600mm x 8000mm – 6 bars / 200°C in 2024.


– 1 additional AUTOCLAVE – 2000mm x 4000mm – 6 bars / 200°Cin 2024.

MACHINING PROCESS

– 8 manual trimming operator workstations


– 1 JOBS – 5axis – CNC machining centres – 6500 x 3000 x 2000 mm


– 1 JOBS – 5axis – CNC machining centres – 4500 x 1780 x 1400 mm
X1 KUKA – robotic cells – 10.000 x 3000 x 1500 mm


– 6 additional robotic cells in 2024.

BONDING PROCESS

– 3 glue application vision control system
– 2 Bonds 2000 x 2000 x 2000 mm
– 2 Bonds 2000 x 4000 x 2000 mm

100% of bonds are oven-cured

PAINT AND/OR VARNISH FINISHING PROCESS

– 8 sanding booth 4000 X 8000 mm

– 3 spray booth 4000 X 8000 X 3000 mm

Paint and varnish process on OEM-approved composite parts.

3D CONTROL PROCESS

– 2 machines 2500 x 3000 x 1500 mm with METROLOG

LOGO CARL COMPOSITE

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